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U.S. Develops Hybrid Process Combining Electroforming and 3D Printing for Critical Component Manufacturing in Advanced Nuclear Reactors

U.S. Develops Hybrid Process Combining Electroforming and 3D Printing for Critical Component Manufacturing in Advanced Nuclear Reactors

On August 24, local time, the U.S. Department of Energy's Oak Ridge National Laboratory (ORNL) announced that its scientists are collaborating with AJ Tuck Company (AJ Tuck) to develop a hybrid manufacturing process that combines 3D printing and electroforming to produce complex, leak-tight hot isostatic pressing canisters for powder metallurgy hot isostatic pressing processes. The process targets the manufacturing of critical metal components for advanced nuclear reactors and other energy and defense applications, with the goal of shortening production workflows and reducing reliance on traditional large-scale forging and casting supply chains. A hot isostatic pressing canister is a type of sealed container used to compact metal powders into high-performance metal components under high temperature and high pressure. Traditional hot...

2026-08-26

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