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3D Systems Collaborates with Savannah River National Laboratory to Advance 3D Printing in Nuclear Energy Systems

3D Systems Corporation of the United States announced on August 27 that it has signed a Cooperative Research and Development Agreement (CRADA) with Savannah River National Laboratory (SRNL), under which the two parties will conduct joint research and development on additive manufacturing technology to advance its application in advanced energy production, nuclear energy systems, energy infrastructure resilience, and related mission scenarios. Under the agreement, the two parties will leverage SRNL's Advanced Manufacturing Collaborative (AMC) to advance work in advanced materials development, equipment upgrades, AI and machine learning-assisted process optimization, manufacturing systems, cybersecurity, and workforce development. Collaboration goals include developing next-generation additive manufacturing materials, real-time process optimization tools, and scalable production solutions...

2026-08-28

U.S. Develops Hybrid Process Combining Electroforming and 3D Printing for Critical Component Manufacturing in Advanced Nuclear Reactors

On August 24, local time, the U.S. Department of Energy's Oak Ridge National Laboratory (ORNL) announced that its scientists are collaborating with AJ Tuck Company (AJ Tuck) to develop a hybrid manufacturing process that combines 3D printing and electroforming to produce complex, leak-tight hot isostatic pressing canisters for powder metallurgy hot isostatic pressing processes. The process targets the manufacturing of critical metal components for advanced nuclear reactors and other energy and defense applications, with the goal of shortening production workflows and reducing reliance on traditional large-scale forging and casting supply chains. A hot isostatic pressing canister is a type of sealed container used to compact metal powders into high-performance metal components under high temperature and high pressure. Traditional hot...

2026-08-26

South Korean 3D-Printed Nuclear Power Plant Component Operates Continuously for 18 Months

Korea Hydro & Nuclear Power (KHNP) announced on August 26 that a nuclear power plant component manufactured using 3D printing technology has been in continuous operation for 18 months on a reactor unit. This marks the first time South Korea has completed long-term operational validation of a 3D-printed nuclear power plant component in actual service. The component is a multi-blade impeller used to cool the generator circuit breaker of a nuclear power plant. Traditional impellers typically consist of multiple blades mounted on a fixed plate, and the connection points between the fixed plate and blades are at risk of damage during long-term operation. KHNP completed the development of this impeller in 2024, switching to 3D printing to manufacture an integrated one-piece structure, thereby reducing weak connection points and improving component durability. Before being put into service, this 3D-printed impeller underwent...

2026-08-26

Two U.S. National Laboratories Collaborate to Advance Arc-Based 3D Printing of Nuclear Pressure Vessels

Oak Ridge National Laboratory (ORNL) and Idaho National Laboratory (INL), both under the U.S. Department of Energy (DOE), announced a collaboration focused on advancing wire-arc 3D printing technology for industrial pressure vessels and qualification capabilities for critical nuclear components, aiming to expand the U.S. domestic supply chain. The two laboratories unveiled the collaboration during the Materials and Manufacturing Innovation Day event hosted at Oak Ridge National Laboratory on August 19. The event focused on topics such as advanced manufacturing, nuclear infrastructure, energy security, and domestic supply chains, and featured demonstrations and tours of the DOE Manufacturing Demonstration Facility (MDF). This facility is a large-scale research platform open to industry, primarily...

2026-08-22

Rosatom masters 3D printing technology for copper and copper alloys

The additive manufacturing technology business division of Rosatom's Fuel Division recently announced that its experts have successfully manufactured products from copper and copper alloys using the RusMelt industrial 3D printer, marking progress in additive manufacturing with copper materials. According to reports, Rosatom had previously used selective laser melting (SLM) technology to produce metal 3D-printed equipment of various sizes, with commonly used materials including stainless steel, heat-resistant materials, and titanium. Due to copper's physical properties such as high thermal conductivity and high electrical conductivity, which also pose technical challenges for laser melting, its application in metal 3D printing has long been limited. The company's additive manufacturing technology center in Moscow...

2026-08-19